Mercury Technology Services - Materials Selection for Mercury Environments
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Materials Selection for Process Environments




MTS assists companies to select materials to resist degradation due to mercury in process streams. Dr. Wilhelm has over 20 years experience in the investigation of the effects of mercury on materials and conducts research on the interactions of mercury with engineering materials.

Projects include:
  • Materials selection in gas processing (LPG) to resist condensed mercury
  • Tubing hanger seals for production of gas containing mercury
  • Effects of mercury and methanol on aluminum corrosion
  • Corrosion of carbon steel in glycol containing mercury
  • LME of aluminum and monel
  • Effect of mercury in multi-phase flow on martensitic steels
  • Integrity of pipelines contaminated by mercury
Research in progress is examining the effects of mercury in natural gas on pipeline corrosion, cracking of Monel 400 distillation tower linings and mercury cracking of brass propane valves. More on mercury corrosion.
  • Wilhelm, S. M., "Galvanic Corrosion of Steel in Pipelines Containing Elemental Liquid Elemental Mercury", J. Corr. Sci. and Eng., in press 2008.
  • Wilhelm, S. M., “Risk Analysis for Operation of Aluminum Heat Exchangers Contaminated by Mercury”, Proceedings of AICHE Spring Meeting, Global Congress on Process Safety, New Orleans, April 2008.
  • Wilhelm, S. M., "Methods to Combat Liquid Metal Embrittlement by Mercury in Cryogenic Aluminum Heat Exchangers," GPA, Proceedings 73rd GPA Convention, March (1994).
  • Wilhelm, S. M., "Effect of Mercury on Materials in Ammonia Plants." Proceedings AIChE Ammonia Safety Symposium, San Diego (1990).
  • Wilhelm, S. M. and R. D. Kane, "Use of Slow Strain Tests to Evaluate the Embrittlement of Aluminum and Stainless Alloys in Process Environments Containing Mercury", in Slow Strain Rate Testing for Evaluation of Environmentally Induced Cracking, R.D. Kane ed., ASTM STP 1210 (1993).
  • Wilhelm, S. M., "Removal and Treatment of Mercury Contamination at Gas Processing Facilities"; Proceedings SPE/EPA Exploration and Production Environmental Conference; Houston, March (1995).

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